XRBD Monoblock® X-Ray Source (Featured Image)

XRBD Monoblock® Integrated X-Ray Source

Compact & Lightweight
Universal Input, Power Factor Corrected
Can be Mounted in Any Physical Orientation
Analog Monitoring Interface, Standard RS-232 Digital Interface and Ethernet
Data Logging and Firmware Controlled X-Ray Tube Seasoning

*Note: All specifications are subject to change without notice. Please consult the English PDF version of this datasheet for the most up-to-date revision.

Data Sheet

100W, 210W, 350W and 500W X-Ray Source

Spellman’s XRBD Series of Monoblock® X-Ray sources are designed for OEM applications powering their internal bipolar X-Ray tube at 160kV at power levels of 100W, 210W, 350W and 500W. Features such as universal input, compact package size and a standard RS-232 digital interface simplify integration of any XRBD model into your X-Ray system. Each XRBD model is available with fan shaped (standard) or cone shaped (optional) beam geometries. Proprietary emission control circuitry provides excellent regulation of X-Ray tube current, along with outstanding stability performance.

TYPICAL APPLICATIONS

Food Inspection Systems, Fill Level Confirmation Systems, Security Scanning Systems, Industrial NDT Systems, Thickness/Plating Measurement Systems

Specifications

^{(Ref. 128132-001 REV. K)}

Options:

CB Cone Beam

.5mm Beam Filter:

ST-TE, RA-SE, RA-TE See page 4 for Cable Options.

SPECIFICATIONS

X-Ray Characteristics:

Focal Spot: 0.8mm (IEC 336)

0.5mm (IEC 336) optional

Beam Filter:

Ultem: 1.50mm ±0.15mm

Oil: 9.0mm ±0.25mm

Glass: 1.7mm ±0.2mm

Be: 0.8mm

Beam Geometry:

Fan: Standard. The beam angular coverage will be 80° with the beam plane perpendicular to the X-Ray tube axis and 12° wide (with a 2° tolerance)

Cone: Optional. 40° cone beam (with a 2° tolerance)

Input Voltage:

100-240Vac, ±10%, 50/60 Hertz, .98 power factor

Input Current:

100W @ 1.4A

210W @ 2.8A

350W @ 4.6A

500W @ 6.6A

X-Ray Tube Voltage:

See table

X-Ray Tube Current:

See table

X-Ray Tube Power:

See table

Voltage Regulation:

Line: ±0.05% of maximum output voltage over a ±10% change of nominal input line voltage

Load: ±0.1% of maximum rated voltage for 150uA to full rated load change

Voltage Accuracy:

Voltage measured across the X-Ray tube is within ±2% of the programmed value

Voltage Risetime:

Standard ramp time shall be <500ms from 10% to 90% of maximum rated output voltage

Voltage Ripple:

0.5% peak to peak of maximum voltage for frequencies ≤1kHz

Emission Current Parameters

Current Regulation:

Line: ±0.05% of rated output current over a ±10% change of nominal input line voltage

Load: ±0.1% of rated output current for a change from 50% to 100% of rated output voltage

Current Accuracy:

Current measured through the X-Ray tube is within ±2% of the programmed value

Current Risetime:

Standard: Ramp time shall be <500ms from 10% to 90% of maximum rated current

Arc Intervention:

4 arcs in 10 seconds with a 100ms quench/100ms re-ramp = Shutdown

Filament Configuration:

Internal AC filament drive with closed loop filament emission control

Analog Interface:

Ground referenced 0 to 9Vdc for all monitoring signals.

Relay contacts and open collector signals for other signals. See analog interface connector pin out table.

Digital Interface:

The RS-232 interface allows for programming of kV, mA output and X-Ray enable. Provides monitoring for kV, mA output and oil temperature. Tolerance 3%. (with an additional 5μA offset at ≤10% mA programming)

Operating Temperature:

0°C to +40°C

Storage Temperature:

-40°C to +70°C

Humidity:

10% to 95% relative humidity, non-condensing

Cooling:

X-Ray Tank:

100W: Convection/customer supplied forced air so tank is < 55˚C

210W: Externally powered forced air cooling, 24Vdc @ 2A

350W/500W: Externally powered forced air cooling with oil pump and heat exchanger, 24Vdc @ 5A

Controller: Forced air via internal fan.

Grounding Point:

M5 ground female thread on tank

M5 ground stud on control chassis provided

Dimensions:

See drawings

Weight:

X-Ray Tank:

100W/210W @ 78 lbs. (35.4kg)

350W/500W @ 84.5lbs. (38.3kg)

Orientation:

Can be mounted in any orientation.

X-Ray Leakage:

Not to be greater than 0.5mR/hr at 5cm outside the external surface.

Regulatory Approvals:

Compliant to EEC EMC Directive. Compliant to EEC Low Voltage Directive. UL/CUL recognized file E235530.

MODEL SELECTION TABLE

Model	Maximum Voltage	Maximum Current	Maximum Power
XRBD160PN100	160kV	1mA	100 watts
XRBD160PN210	160kV	2.1mA	210 watts
XRBD160PN350	160kV	3.5mA	350 watts
XRBD160PN500	160kV	4mA	500 watts

LED INDICATORS for 100W and 200W Units

INDICATOR	SIGNAL	CONDITION Illuminated When...	LED COLOR
1	OV Error 6	High kV occurs	Red
2	UV Error 5	Low kV occurs	Red
3	UC Error 4	Low mA occurs	Red
4	Power On	AC input power is present	Green
5	OC Error 3	High mA occurs	Red
6	ARC Error 2	Arc fault occurs	Red
7	OT Error 1	Over temperature occurs	Red
8	X-Ray On	X-Rays are being generated	Green

LED INDICATORS for 350W and 500W Units

INDICATOR	SIGNAL	CONDITION Illuminated When...	LED COLOR
1	OV Error 6	High kV occurs	Red
2	UV Error 5	Low kV occurs	Red
3	UC Error 4	Low mA occurs	Red
4	OC Error 3	High mA occurs	Red
5	ARC Error 2	Arc fault occurs	Red
6	OT Error 1	Over temperature occurs	Red
7	X-Ray On	X-Rays are being generated	Green
8	Power On	AC input power is present	Green

test

SMART XRB
The XRBD has two new digital features: data logging and firmware controlled seasoning. Data Logging: Think of this as an “airplane black box”. The data logging captures data on fault events and non-fault events. Fault events will turn off the high voltage: FAULT EVENTS Temperature Arc High Current Low Voltage High Voltage Watchdog Power Fault Interlock The XRBD stores data 620ms before the event, the event itself and for 620ms after the event. Data is recorded every 20ms (62 samples total) showing: Anode kV Cathode kV Total kV Total mA Filament Temperature We also log non-fault events, these are changes in set points or state of the unit. NON FAULT EVENTS HV On HV Off kV Set point mA Set point Low Current Filament Limit Set point Pre Heat Set point Line Dip Fault event data is actual graphical data. Non fault event data is just stored as event type, data and timestamp. We also have a preventative maintenance fault, which throws a non-shutdown fault if the X-Ray tube has been factory installed over 4 years ago or if over 15,000 hours of HV ON is logged. Firmware Controlled Seasoning: Every unit comes with an initial seasoning table, or customers can set their own. The XRBD knows when the unit has been on, when it has been off, hours on the X-Ray tube, etc. As a preventative maintenance feature upon turn on, we review the data and suggest that a particular seasoning protocol be run based upon the actual usage history of the unit. Proper seasoning compliance of the X-Ray tube will help get the longest lifetime.

Power and Interface Connections for 100W and 210W Units

AC InpuT—6 PIN MOLEX 09-50-8061

	PIN	SIGNAL PARAMETERS
1	AC Input (high)	100-240Vac (high)
2	Pin Removed	N/C
3	AC Input (neutral)	100-240Vac (neutral)
4	Pin Removed	N/C
5	N/C	N/C
6	N/C	N/C

ANALOG INTERFACE—7 PIN MOLEX 09-50-8071

PIN	SIGNAL	PARAMETERS
1	X-Ray Interlock Enable	Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop
2	X-Ray Interlock Enable Return	Ground reference for X-Ray Interlock
3	Pin removed	N/C
4	kV Monitor	0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5	Signal Ground	Signal Ground
6	mA Monitor
7	X-Ray On	Open collector, High (Open) = No Fault, 35Vdc @10mA maximum

RS-232 DIGITAL INTERFACE— 9 PIN MALE D CONNECTOR

PIN	SIGNAL	PARAMETERS
1	N/C	N/C
2	Transmitted Data	Conforms to EIA RS-232-C
3	Received Data	Conforms to EIA RS-232-C
4	N/C	N/C
5	Signal Ground	Signal Ground
6	N/C	N/C
7	N/C	N/C
8	N/C	N/C
9	N/C	N/C

ETHERNET DIGITAL INTERFACE— RJ45 8 PIN FEMALE CONNECTOR

PIN	SIGNAL	PARAMETERS
1	TX +	Transmit Data +
2	TX -	Transmit Data -
3	RX +	Receive Data +
4	N/C	No Connection
5	N/C	No Connection
6	N/C	Receive Data -
7	N/C	No Connection
8	N/C	No Connection

HV LAMP ON RELAY—3 PIN MOLEX 09-50-8031

PIN	SIGNAL	PARAMETERS
1	Normally Closed dry contact	50V max. Rated for 1 amp or less, 50mA nominal load
2	Common	50V max. Rated for 1 amp or less, 50mA nominal load
3	Normally Open dry contact	50V max. Rated for 1 amp or less, 50mA nominal load

Power and Interface Connections for 350W and 500W Units

AC INPUT—3 PIN PHOENIX CONTACT 1858772

	PIN	SIGNAL PARAMETERS
1	AC Input (high)	100-240Vac (high)
2	Ground	Ground
3	AC Input (neutral)	100-240Vac (neutral)

DC INPUT FOR HEAT DISSIPATION UNIT—4 PIN AMP (210/350/500W) 206060-1

PIN	SIGNAL	DESCRIPTION	PARAMETERS
1	24Vdc	Fan/Pump Power	24Vdc @ 5 amps
2	24Vdc Return	Fan/Pump Power	24Vdc @ 5 amps
3	NC	No Connections	N/C
4	NC	No Connections	N/C

It is critical to ensure that 24Vdc is supplied to pins 1 and 2

ANALOG INTERFACE— 10 PIN PHOENIX CONTACT 1792605

PIN	SIGNAL	PARAMETERS
1	X-Ray Interlock Enable	Apply +24Vdc to enable interlock. Open/removal of +24Vdc will cause X-Ray generation to stop.
2	X-Ray Interlock Enable Return	Ground reference for X-Ray Interlock.
3	Pin removed	N/C
4	kV Monitor	0-10Vdc = 0-100% rated output voltage. Zout = 10kΩ
5	Signal Ground	Signal Ground
6	mA Monitor	0-10Vdc = 0-100% rated output current. Zout =10kΩ
7	Fault Signal	Open collector, High (Open) = No Fault, 35Vdc @ 10mA maximum
8	HV ON Lamp Relay N/O	N/O dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
9	HV ON Lamp Relay C	Common dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load
10	HV ON Lamp Relay N/C	N/C dry contacts. 50 volts maximum. Rated for 1 amp or less, 50mA nominal load